Custom PCB Manufacturing

Advanced Custom PCB Services

In today's rapidly evolving technological landscape, the demand for high-quality, custom printed circuit boards (PCBs) is paramount. Whether you're a startup developing a new gadget or an established company refining an existing product, partnering with a reliable PCB manufacturer is crucial. Our company specializes in delivering top-tier custom PCB manufacturing services, ensuring fast turnaround times and dependable small-batch production to meet your specific needs.

Our Services

From Quick Turn PCB prototypes to full-scale production, our capabilities at Avanti Circuits cover all your needs:

1
Quick-Turn PCB Prototyping: We understand that time is of the essence in product development. Our quick-turn PCB prototyping services are designed to accelerate your project's timeline without compromising on quality. Utilizing advanced manufacturing techniques, we can produce prototypes swiftly, allowing you to test and refine your designs efficiently.
2
PCB Assembly: Beyond fabrication, we offer comprehensive PCB assembly services. Our team handles component sourcing, placement, and soldering with meticulous attention to detail. We adhere to stringent quality assurance protocols to ensure that each assembled PCB functions flawlessly, ready for integration into your final product.
3
Small-Batch PCB Production: Not all projects require mass production. For those needing limited quantities, our small-batch PCB production services provide a cost-effective solution. We cater to low to medium volume production runs, maintaining the same high standards of quality and precision as in larger orders.

Avanti Circuits PCB manufacturing capabilities

We accept PCB files in Gerber 274X file format. All PCB files should be sent in a zip-format and sending a readme file is recommended.

Layer Count

0 to 24 Layers

Materials

FR4 (Tg - 135C, 145C, 170C)
Rogers Ultralam 2000
Rogers RO4350
Rogers RO4003
Polyimide
Teflon
Black FR4
Arlon AR350
Getek Copper Clad Thermal Substrates
Hybrid (Rogers and FR4) BT Epoxy
Nelco 4013

Stiffeners

Thermo Set and PSA Based Aluminum
FR4
Polymide
Stainless Steel
Teflon
Polyimide
Arlon AR350
Black FR4
Hybrid (Rogers and FR4) BT Epoxy
Getek Copper Clad Thermal Substrates
Nelco 4013

Final Thickness

2 Layer - Min .005” Max .250” 14 Layer - Min .054” Max .250”
4 Layer - Min .015” Max .250” 16 Layer - Min .062” Max .250”
6 Layer - Min .025” Max .250” 18 Layer - Min .093” Max .250”
8 Layer - Min .031” Max .250” 20 Layer - Min .125” Max .250”
10 Layer - Min .040” Max .250” 22 Layer - Min .125” Max .250”
12 Layer - Min .047” Max .250” 24 Layer - Min .125” Max .250”

Core Thickness

Min .0025”

Maximum Board Size

2 Layer 18” x 28”
Mulitlayer 16” x 26”

Finish Plating

HASL - Leaded Solder Tin/Nickel
HASL - Lead Free Solder
Electroless Soft Gold
Wire Bondable Soft Gold
Nickel Flash Gold
Electroless Nickel
Immersion Gold OSP
Electrolytic Nickel /Hard Gold and Selective Gold
Immersion Silver
Immersion Tin
Carbon Ink
ENIG

Finished Copper - Outer Layers

1oz Cu - Min .004” Trace/Space 4oz Cu - Min .010” Trace/Space
2oz Cu - Min .005” Trace Space 5oz Cu - Min .012” Trace/Space
3oz Cu - Min .008” Trace/Space

Finished Copper - Inner Layers

.5oz Cu - Min .004” Trace/Space 3oz Cu - Min .010” Trace/Space
1oz Cu - Min .005” Trace/Space 4oz Cu - Min .012” Trace/Space
2oz Cu - Min .006” Trace/Space

Inner Layer Clearances

Min .008”
Minimum Finished Hole Size
Final Thickness <=.062” - .006’ Hole Final Thickness .150” - .014” Hole
Final Thickness .093” - .010” Hole Final Thickness .200” - .018” Hole
Final Thickness .125” - .012” Hole Final Thickness .250” - .020” Hole

Gold Fingers

1 to 4 edges

Soldermask Type

Per IPC-SM-840
LPI Soldermask
Peelable Soldermask

Soldermask Colors

Green/Green Matte White
Black/Black Matte Clear
Blue Top and Bottom Mix
Red One or Both Sides Mix

Silkscreen Type

Thermal Cure Epoxy Ink LPI Ink

Silkscreen Colors

White Black
Yellow Top and Bottom Mix
Red One or Both Sides Mix
Blue

CNC Functions

Scoring Edge to Edge Plated Counterbores
Skip Scoring - .250” Spacing Milling
30 or 60 Degree Score Angle Blind and Buried Vias
30 to 100 Degree Countersink Controlled Z Axis Route
15 to 45 Degree Gold Finger Bevel Castellated Barrels
Counterbores Offset or Recessed Beveling
Plated Countersinks

Other Services

Plated Slots Specified Dielectric
Tented Vias Controlled Impedance
Soldermask Plugged Vias Via Caps (Soldermask)
Conductive Filled Vias

Quality and Testing

Inspect to IPC Class III Continuity Resistance - 10 to 20 Ohms
Net List Test per IPC-356D Isolation Resistance - 2 to 30 Megaohms
Test Voltage - 100 to 250 Volts Minimum SMT Pitch 0.5 mm

Tolerances

PTH Hole Size - +/- .002” Front to Back - +/- .002”
NPTH Hole Size - +/- .001” Soldermask - +/- .002”
Tooling Holes - +/- .001” Hole to Pad - +/- .005”

Our Process

Here‘s how we ensure excellence in every step of your PCB

1. Design Submission

We collaborate closely with you to understand your project's unique requirements, translating your concepts into practical PCB designs that ensure functionality and manufacturability.

2. Prototyping

Utilizing state-of-the-art equipment and advanced techniques, we fabricate your PCBs with precision, handling complexities from single-layer to multi-layer boards to deliver high-quality products.

3. Quality Assurance

Each PCB undergoes comprehensive testing, including electrical assessments and visual inspections, adhering to industry standards to ensure you receive a reliable product.

4. Delivery

We offer flexible shipping options to meet your timeline and budget, with our logistics team ensuring secure packaging and prompt delivery to your specified location. Sources

Why Choose Us?

Industry Expertise: With years of experience in the PCB manufacturing industry, our team possesses the technical proficiency to handle a wide range of projects. We stay abreast of the latest technological advancements to provide innovative solutions tailored to your requirements.
Quality Assurance: Quality is at the forefront of our operations. We implement rigorous quality control measures at every stage of production, ensuring that each PCB meets or exceeds industry standards. Our certifications and adherence to best practices underscore our commitment to excellence.
Competitive Pricing: We believe that superior quality doesn't have to come at a premium. Our efficient processes and strategic sourcing enable us to offer competitive pricing, providing you with cost-effective solutions without compromising on quality.
Customer Support: Our dedication to exceptional customer service sets us apart. From initial consultation through to delivery and beyond, our team is here to support you at every step. We value open communication and are committed to ensuring your complete satisfaction.

Testiomonials

Loved and recommended by more than 1000 clients and companies worldwide.

Brendan Simpson

Application Engineer - BAMC

“We have ordered from Avanti about five times now, and I am continually impressed by the quality of their product and customer service. Without fail, they give simply the best possible customer experience of any company I’ve worked with, with very reasonable pricing.”

Sal Tuzzo

CEO/CTO - BASIL Networks, PLLC

“Since moving the business to Arizona in 2010 we needed a fast reliable PCB fab house for our product development activities. We have been developing products for more than 30 years and have conducted business with many fab houses and have watched the industry quality erode in the PCB FAB arena for many reasons. Working with Steve, seeing the Avanti plant and the team convinced us to give this company a try. The quality workmanship far exceeded the industry’s standards and I cannot say enough except to continue doing business confidently with Avanti Circuits. Thanks for your support and great customer service.”

Gerry O’Berto

President - Falcon Electronic Technologies, Inc

“We have used Avanti for over 20 years, and consider them the VERY BEST. They supply a VERY high quality product at a reasonable price while offering superior customer service. Please try them just ONCE, and you will realize how I may honestly make this statement. You will never again go elsewhere for your PCB needs”

Bob Nelson

President - CEMI

Avanti Circuits is our first choice for PCBs. They consistently provide excellent service, design support and customer service.

Robert Bernstein

Senior Design Engineer - VEECO

Avanti provides the best service and quality of any board house we have tried. I highly recommend Avanti for both prototype and production.

Angie Martin

Buyer - RF CODE

“We have always been pleased with your prompt, friendly service and excellent quality.”

Bill Sanders

Purchasing Manager - GREENLEE-TEXTRON

Avanti Circuits delivers consistent quality and service. They are a great business partner.

Darrel Yarbrough

President - Yarbrough Electronics Sales Inc.

Thank you very much for the support you have given us over the last 20 years. We appreciate the excellent customer service from your CAM operators and engineering team. They always call us if there are any problems or questions with the data. We have saved hundreds of dollars and a lot of headaches which are impossible to define in monetary terms. It is important to me that you have continually added new equipment and processes to be more efficient. The best thing about Avanti Circuits is we can bank on a quality circuit board that will be here when we need it. There is no comparison with off shore competitors who promise cheaper prices. I highly recommend your services to others who are interested in a full partnership with a reliable supplier.

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Industries Served

Our services cater to a diverse range of industries, including:

Consumer Electronics: Developing the latest gadgets and devices.
Medical Devices: Ensuring reliability and precision in medical equipment.
Automotive: Supporting the advancement of automotive technology.
Aerospace: Providing robust solutions for aerospace applications.

Ready to enhance your product development with expert Prototype PCB Fabrication? Contact Avanti Circuits today and let us help accelerate your journey from concept to market with our advanced PCB services.

The Avanti Guarantee.

When you entrust your PCB manufacturing to Avanti Circuit Boards, you can be assured, the boards will be flawless. All circuit boards are rigorously inspected and tested before they leave our facility. We understand reliability is everything to you, and we absolutely guarantee it! If your project is important, you need a PCB fabrication company with experience.

Frequently Asked Questions

Thank You!

for your interest in Avanti Circuits

If you would like to get to know us further and learn what we can do to help address your specific PCB needs, please contact us. We welcome the opportunity to speak with you and to contribute to your success by providing a reliable, cost effective partnership. We look forward to the next 30 years and hope that you will join us as a valued customer. Sincerely